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Chimney Repair

Chimney Liner Installation & Relining in Orlando, FL

A liner is the inner wall of the flue that contains heat, smoke and gases. A new one goes into a masonry chimney when the original tile has failed along the flue, when there was never a proper liner, or when a new insert or stove needs a flue sized to it.

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Sized to the appliance

Technician feeding a flexible stainless steel liner down into a brick chimney flue

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Most masonry chimneys in older Orlando neighborhoods were built with clay flue tiles. Tile works well until it cracks, the mortar joints between sections open up, or water and heat break it down. At that point the brick and wood around the flue are no longer protected from heat, and gases can leak where they shouldn’t. A new liner installed inside the old flue gives the chimney a sound, continuous inner wall again.

Some liner problems can be repaired in place, such as a few damaged tiles or one open joint. That work is covered under chimney liner repair. This page covers installing a new liner for the whole flue.

When a new liner is the right call

  • Cracked or shifted clay tile along more than a short section of the flue
  • Missing or open mortar joints between tiles, found on an inspection
  • No liner at all, which is still found in some older chimneys
  • After a chimney fire, which often cracks tile throughout the flue
  • A new wood or gas insert or stove, which needs a flue sized to the appliance
  • A flue that is far too large for the appliance, which drafts poorly and builds creosote
Top-down view of a newly formed concrete chimney crown around a stainless steel liner

The decision starts with an inspection. A Level 2 chimney inspection evaluates the full length of the flue (CSIA’s Level 2 procedure calls for a video scan or a similar inspection), and its findings should show you why relining is being recommended.

Types of liners

Liner typeUsed forNotes
Rigid stainless steelStraight flues, wood stoves and insertsVery durable; needs a straight run to install
Flexible stainless steelFlues with offsets or bends; most relinesMost common relining method; sized to the appliance outlet
Insulated stainless linerWood-burning appliances and flues with reduced clearancesInsulation keeps flue gases hotter (less creosote) and adds heat protection
Cast-in-place linerLarger masonry flues with structural concernsA cementitious lining poured around a form; specialist work
Aluminum linerSome gas appliances only, where the appliance instructions allow itNever for wood-burning fireplaces, inserts or stoves

Not every chimney can take every liner. The fuel, the appliance’s listing, the flue’s shape and the clearance between the flue and nearby framing decide which systems qualify, and whether the liner needs insulation around it.

Liners for relining existing chimneys are tested and listed for the purpose, and the installation follows the liner manufacturer’s instructions, NFPA 211 (NFPA) and the Florida Building Code’s chimney chapter (FBC Residential, Chapter 10).

Liner sizing: why the flue has to match the fire

A flue that is too small for the fireplace can’t move the smoke, so some of it rolls into the room. A flue that is too large lets the smoke slow down and cool, which is exactly the condition that makes creosote condense. For open masonry fireplaces, the code ties flue size to the fireplace opening: a round flue needs at least 1/12 of the opening area, and a square flue at least 1/10 (FBC-R R1003.15.1). Wood inserts and stoves are sized to the appliance outlet and the manufacturer’s instructions instead.

Before relining, the fireplace opening or appliance outlet, the existing flue and the chimney height are measured. If a flue has been oversized for years, heavy deposits are common, and removing hardened creosote may need to happen before a liner can go in.

Liners for fireplace inserts and wood stoves

A fireplace insert slides into an existing masonry fireplace. It burns hotter and more efficiently than an open fire, which means cooler exhaust that condenses faster, and it has a much smaller outlet than the original flue was built for. Wood insert and stove instructions generally call for a liner connected directly to the appliance and running to the top of the chimney. Venting an insert into an oversized clay flue tends to cause poor draft and fast creosote buildup. The insert itself is covered on fireplace insert installation.

Gas inserts and log sets

Gas appliances vent to their own instructions, often through a co-linear or co-axial liner, under the fuel gas code. That work is covered on gas fireplace installation, and any new gas piping is quoted as separate, permitted work.

How a liner is installed

  1. Inspect and measure

    Flue inspection, dimensions, height and any offsets, plus the appliance the liner will serve.

  2. Clean the flue

    The old flue is cleaned so debris and creosote don’t interfere with the new liner.

  3. Prepare the path

    Where the old tile is too tight or broken, it may need to be opened up so the liner and insulation fit.

  4. Install the liner

    The liner is lowered from the top, connected at the bottom to the appliance or fireplace, and insulated where required.

  5. Seal the top

    A top plate and cap close the flue and keep rain and animals out.

  6. Confirm draft

    A final check and a draft test confirm the installation.

Sizing the liner to the appliance

A liner is sized to what it is venting, not to the hole it goes in. This gets skipped surprisingly often, and both errors cause problems.

Undersized, the appliance cannot get rid of its exhaust and the fireplace smokes or the appliance shuts down. Oversized, the flue gases cool too much on the way up, which weakens the draft and — on a solid-fuel appliance — accelerates creosote condensation on the liner walls. An oversized flue is a common finding when an old open fireplace has had a stove or insert put into it.

What determines the liner size and type

  • The appliance's flue collar diameter and its manufacturer's specification
  • Fuel: wood, gas or an oil-fired appliance, each with different requirements
  • Total flue height, which affects draft
  • The internal dimensions of the existing masonry flue, measured rather than assumed
  • Offsets in the chimney, and whether a rigid or flexible liner can pass them
  • Whether the chimney is on an exterior wall, which runs colder and affects insulation

Where the internal condition or the offsets are the unknown, a camera scan of the flue settles it before anything is ordered. That is cheaper than discovering on installation day that the liner will not pass an offset.

Insulation blankets

A stainless liner can be fitted bare or wrapped in an insulation blanket. The blanket does three things: it keeps flue gases hotter so the chimney draws better, it reduces creosote condensation on a wood-burning flue, and it maintains the clearance to combustibles that some listings require.

The trade-off is space. An insulated liner takes up more room in the flue, so a tight masonry chimney may not take both the liner size the appliance needs and a blanket around it. That is a measurement question, not a preference, and it is one of the main reasons the flue gets measured properly first.

Liner systems compared

The main relining approaches
SystemHow it worksWhere it fits
Flexible stainlessA corrugated liner fed down the flue from the top and connected at the applianceThe usual choice. Passes offsets a rigid liner cannot.
Rigid stainlessStraight sections joined togetherStraight flues. Slightly better flow than corrugated.
Insulated stainlessEither of the above wrapped in a ceramic blanket or poured insulation mixExterior-wall chimneys, solid fuel, and where a listing requires it
Cast-in-placeA cement-based mix formed around an inflated tube inside the existing flueBadly deteriorated masonry where the liner also has to add structural strength
Co-axial / co-linearTwo small liners, or a concentric pipe, for a direct-vent gas applianceGas inserts that need both exhaust and combustion air

The guide to chimney liner types goes through the materials in more detail, and where the existing clay liner is only partly damaged, liner and flue tile repair may be the better answer than a full reline.

Relining for a gas appliance

Not every reline is for a wood fire. Two gas situations come up regularly here.

A gas insert going into an existing masonry fireplace needs its own liner run the full height, because the appliance is sealed and cannot vent into an oversized masonry flue. And an older gas appliance venting into a large unlined or oversized flue may be condensing — flue gases cooling below their dew point and depositing moisture and acid inside the chimney, which attacks the masonry from the inside out.

Where the gas supply also has to change as part of that work, it is covered on our page about getting gas to the fireplace. Choosing between an insert, a log set and a built-in unit is covered under fireplace conversion.

Liner installation is available across Orlando, Winter Park, Maitland, Windermere, Oviedo, Clermont and the rest of the areas we serve. Estimates are free and follow a measured survey of the flue rather than preceding one.

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Describe the system and what it is doing. You will hear what the visit covers, and what it would cost, before anything is booked.

FAQ

Liner Installation: common questions

Straight answers. If yours isn’t here, send it with an estimate request and we’ll answer it directly.

How do I know if my chimney needs a new liner?

A full-length flue inspection shows it: cracked or displaced tiles, open joints, missing sections or no liner at all. Signs at the fireplace include pieces of tile in the firebox and persistent smoke or draft problems.

Does a wood fireplace insert need its own liner?

In most cases, yes. An insert’s outlet is much smaller than an open fireplace flue, and its instructions generally call for a liner connected to the insert and running to the top of the chimney. Without it, exhaust slows and cools in the oversized flue, which causes poor draft and fast creosote buildup.

Is a stainless steel liner or a cast-in-place liner better?

Neither is better in every case. Stainless steel is the common choice for inserts, stoves and flues with scattered damage, and it can follow offsets if flexible. Cast-in-place suits badly deteriorated, unlined or irregular flues and adds some structural support, but it narrows the flue. The inspection findings and what you plan to burn decide it.

How is the liner diameter decided?

For an open masonry fireplace, the flue has to be large enough for the fireplace opening: at least 1/12 of the opening area for a round flue, and 1/10 for a square one, under the Florida residential code. For an insert or stove, the liner is sized to the appliance manufacturer’s specifications. The opening, flue and chimney height are measured before a liner is chosen.

How long does a stainless steel liner last?

A quality stainless liner that is correctly sized, installed and maintained lasts many years. Burning wet wood, heavy creosote buildup and water from a missing cap shorten its life.

Can a factory-built chimney be relined?

Factory-built chimneys aren’t relined like masonry. Their pipe is part of a listed system, so damaged sections are replaced with the manufacturer’s parts. See prefab chimney repair.

Is the liner sized to the appliance or to the chimney?

To the appliance. Undersized and the appliance cannot clear its exhaust; oversized and the gases cool too much, which weakens the draft and speeds up creosote condensation on a wood-burning flue. The appliance specification and a measured survey of the flue decide it together.

Does a chimney liner need to be insulated?

Often, and it is worth doing where there is room. An insulation blanket keeps flue gases hotter, so the chimney draws better and a wood-burning flue builds less creosote. The limit is space: a tight masonry flue may not take both the liner size the appliance needs and a blanket around it.

Can a liner be fitted if my chimney has bends in it?

Usually, with a flexible stainless liner, which is exactly why flexible is the common choice. Very sharp offsets can defeat it, which is the main reason the flue is scanned with a camera before the liner is ordered rather than after.

Does a gas fireplace need a liner?

A gas insert going into an existing masonry fireplace does, because it is a sealed appliance and cannot vent into an oversized masonry flue. Older gas appliances venting into a large unlined flue are also worth checking, because gases that cool too much deposit moisture and acid inside the chimney.

Next step

Talk to us about liner installation

Describe what you’re seeing and where the home is. We’ll explain the next step before anything is scheduled.

  1. 1Tell us the symptom
  2. 2We inspect and explain
  3. 3You approve the plan first